Tank Certification Guide
A complete resource on gas cylinder safety, hydro-testing, and DOT compliance.
What Is a Hydrostatic Test?
A hydrostatic (hydro) test is a pressure test required by the U.S. Department of Transportation (DOT) to verify the structural integrity of high-pressure gas cylinders. During the test, the cylinder is filled with water and pressurized to a level above its normal working pressure.
Cylinders that pass continue in service. Cylinders that fail are condemned and must be taken out of service.
How to Read the Tank Date
The certification date is stamped into the collar (crown) of the cylinder. The format is:
Example: 11★24 = November 2024
CO₂ and nitrogen cylinders must be retested every 5 years.
5 lb Tank
- Height: 18.25"
- Diameter: 5.5"
- Valve: CGA320
20 lb Tank
- Height: 27.5"
- Diameter: 8"
- Valve: CGA320
Valve Standard
All CO₂ cylinders use a CGA320 outlet — the standard connection for beverage-grade CO₂ regulators.
Aluminum vs. Steel Cylinders
Aluminum
- Lighter weight — easier to transport
- Naturally corrosion-resistant
- Typical service life of 24–30 years
- Common choice for portable setups
Steel
- Heavier but highly durable
- Can be re-qualified indefinitely
- More resistant to physical damage
- Common in commercial and bar environments
If Your Tank Fails Inspection
When a cylinder does not pass a hydrostatic test,or the certification date is more than 5 years old
The following process applies:
Document the certification stamp and any visible damage before sending.
Reach out to schedule a pick-up or drop-off for the condemned cylinder.
We submit the cylinder to a DOT-certified testing facility on your behalf.
A $45 flat hydro-test fee covers the inspection regardless of outcome.
If the tank passes, it is returned re-certified. If it fails, we will help you source a replacement.